Lead Materials & Process Engineer
Company: Supernal
Location: Irvine
Posted on: October 10, 2024
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Job Description:
Rise above. Are you ready to take human possibility to a new
dimension with us? Supernal is an Advanced Air Mobility (AAM)
company that's developing an electric vertical take-off and landing
(eVTOL) vehicle and the ground-to-air ecosystem to support the
emerging industry. By creating a sustainable, integrated, and
human-centered ecosystem, we are committed to taking a thoughtful
and responsible approach to entering the AAM market with a product
that meets the high level of safety and reliability in today's air
transportation system. The future of mobility starts with people.
We believe in creative thinking and collaboration to help build a
better mobility experience for everyone, improving people's ability
to move - whether for work or play. Join our dynamic team as we
strive to be a part of something greater where potential powers
tomorrow! Supernal provides an inviting open-space workplace
designed to foster collaboration, which aligns with one of our core
values. This position is required to work on-site 5 days a week.
What we do: The Lead Materials & Process Engineer will apply their
technical knowledge and expertise to support components across our
vehicle. This role will work toward building & implementing
conventional and novel materials and process solutions and work
with our partners to ensure that delivered hardware meets
requirements & leads to the certification & production of new AAM
vehicles. This position will collaborate with all Engineering
verticals & Supply Chain teams during the design process. What you
can do: Be responsible for the Materials & Process team's workflows
and focus on composites and structural bonding Coordinate crafting
design requirements & standard methodologies for all hardware on
the vehicle Own the evaluation & selection of composite materials,
& adhesives to satisfy design requirements Coordinate the
development of adhesively bonded joints & assemblies Build internal
material specifications and process specifications that support
manufacturing & ensure quality Lead & coordinate testing for method
development, materials characterization, allowables generation, and
design validation Serve as the M&P representative (Signatory
Authority) in design reviews, the production drawing release cycle
for hardware components/assemblies, & Material Review Board (MRB)
issues. Coordinate supplier selection, development, qualifications,
and ongoing evaluations Build procedures for reviewing
supplier-delivered (source-controlled) hardware for compliance with
requirements Assist in building top-level M&P control plans and
documentation Support the manufacture of hardware in-house and at
our suppliers Participate in industry working groups, standards
bodies, and relevant technical conferences and symposia to maintain
awareness of technology developments & regulatory trends across
academia and industry Mentor junior engineers Partner with PMO
organization to implement build plan Up to 25% of domestic and
international travel May occasionally support 2nd, 3rd shift or
weekend shift Other related duties as assigned What you can
contribute: Bachelor's Degree in STEM or related field required;
Master's or Ph.D. degree preferred Minimum ten (10) years of
experience in related experience (an equivalent combination of
education and experience may be considered) Experience in these
areas: thermoset fiber composites, thermoplastic fiber composites,
structural bonding, adhesives, plastics, physical & mechanical
material characterization, composite material allowables generation
& certification Experience with qualification and implementation of
automated/robotic composite Experience with process mapping, SPC,
PFMEA, DFMEA, and similar tools/techniques Knowledge of a first
principles' approach to problem-solving Familiarity with 3D CAD
software (CATIA, SolidWorks, NX, or similar) Proficiency at
drafting test plans, coordinating & implementing test campaigns,
and generating test reports Knowledge and ability to run materials
characterization lab equipment such as FTIR, DSC, SEM, TGA,
Rheometer, and Instrons Ability to perform composite layups and
bagging and run equipment related to composite fabrication Ability
to lift/move equipment and tools weighing up to 35 lbs Familiarity
with statistical software, including Minitab, JMP, or similar
Knowledge of CMH-17, SAE, ASTM, and other standard bodies
Understanding of Six Sigma, Lean, & DOE principals Proficiency in
writing R&D work instructions and documentation of R&D work
Understanding of composites & adhesive materials and processing
methods used for various applications found in aircraft structures
Understanding of materials and processes outside of composites and
structural bonding Ability to lead material allowable certification
programs fabrication methods in a high-rate manufacturing
environment Proficiency in MS Office Suite tools such as Word,
Excel, Project & Visio Proactive and efficient delivery of
communication and follow-up Excellent organizational skills and
attention to detail Must have the ability to independently
prioritize and accomplish work in a timely manner You may also be
able to contribute: Six Sigma Green Belt or higher preferred
Experience with aerospace assembly processes preferred #FJ Base pay
offered may vary depending on skills, experience, job-related
knowledge and location. This position is also eligible for a bonus
as part of total compensation. The pay range for this position is:
$204,200-$260,700 USD Click HERE or visit:
https://jobs.supernal.aero/benefits to view our benefits! Any offer
of employment is conditioned upon the successful completion of a
background check. We are an equal opportunity employer and value
diversity at our company. We do not discriminate on the basis of
race, religion, color, national origin, citizenship, sex, gender,
gender expression, sexual orientation, age, marital status, veteran
status, disability status or any other category or class protected
under applicable federal, state or local law. Individuals with
disabilities may request a reasonable accommodation to participate
in the job application or interview process, to perform essential
job functions, and to receive other benefits and privileges of
employment. Please contact us to request accommodation at:
ta-support@supernal.aero This position may include access to
certain technology and/or software source code subject to U.S.
export controls laws and regulations. If an export authorization
from an applicable US regulatory agency is required in connection
with your employment, your employment is contingent upon Supernal's
receipt of such regulatory authorization(s) and your continued
compliance with all conditions and limitations pursuant to such
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Supernal Terms & Conditions at https://supernal.aero/termsofuse and
Privacy Policy at https://www.supernal.aero/privacypolicy/ and
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Keywords: Supernal, Santee , Lead Materials & Process Engineer, Engineering , Irvine, California
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